Corrosion Defense for Pipe Joints and Flanges

Industries

In the industrial world, corrosion is a silent enemy that deteriorates infrastructure and causes costly damage to essential equipment.

Zerosion Corrosion Defense (ZCD) offers a robust solution to this pervasive issue through two fundamental systems—Z-FP (Flange Protection) and Z-SP (Surface Protection). These systems, supported by a suite of products, deliver long-term protection and help extend the life of industrial assets.

Oil & Gas

Zerosion excels in protecting flanges, valve assemblies, Lokring connectors, and pipelines. It also safeguards roofing and structural beams.

Water Industries

Highly effective for water treatment and storage systems, offering protection against corrosive substances like H2S, FeCl3, and NaOH commonly found in these environments.

DNO and Power Distribution

Robust protection for power distribution systems. It effectively safeguards critical components such as flanges, valve assemblies, Lokring connectors, pipelines, roofing, and structural beams.

Chemical

We have had the pleasure of working with several Chemical production companies in Yorkshire, Middlesborough/Teesside and in the south of England.

Gas Transfer

The lack of abrasive prep-work for long term protection on charged lines is demonstrating the advantages of Z-FP.

Wind Farm / Wind Turbine Protection

Torque testing cracks traditional grease/wax protections every 6 months. Our solution? A coating that peels off for maintenance, reapplies in minutes, and keeps bolts pristine—effortless, lasting protection.

Handrails and Guardrails

We concentrate much of our work within the water industry, particularly within H2S environments, where the level of corrosion is exacerbated by the corrosive environment.

Roofing (metal and concrete)

Quickly becoming a staple within ZCD, Z-SP is becoming recognised as more cost effective alternative to GRP systems, due to the versatility of the coating, cracks in concrete can easily be filled and protected for the long term (10 years) with a simple Z-SP coating system.

Tanks and Vessels

Currently at trials phase, we have coated 16 standard cylinders in Aberdeen, we see this as massive potential in the air products world

let’s be great together

Powerful solutions for a sustainable future

satisfied clients

0 %

warranty claims

0 %

returning customers

0 %

cost saving vs. repair

~ 0 %

cost saving vs. SF6 leak cost

~ 0 %

Average life extension in h2s environment

>1000%

100%

Average life extension in saline (offshore) environment

>1000%

100%

Coating failure (all occurrences due to improper client application)

Average clients who take-up training

93%

Time lost due to accidents or incidents

<1%

Project variance adjustment

<10%

15%

OTPD (all obstructions weather related)

89%

why choose us

Zerosion is US made, US applied and US protected.

Zerosion is created with your engineers and your cost in mind, the whole concept of Zerosion is to save you time, save you money and to protect your assets.

We use the tag line “every 20 minute job is a corroded nut away from a two week ordeal”, because in actuality, this is representative to true, engineering life; Zerosion enables you to access bolting systems without the need for grinding, hot-works permits or line/area purge, and, will extend the life of your assets by 1000%

Cleaner

No chemicals, no blasting, no hot plastic overspray

Safer

Atex 1 and Ex area safe, no hot works permits, no source of ignition, no dangers

Reliable

Long-term protection, warrantied, cost-effective, appliable by you, your FM provider or us.

Reliable energy for a brighter tomorrow

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